Cut Schedule Calculator

Cut Schedules: Why do they matter?

On every length order, we’ll ask you the same (potentially annoying) question: How would you like this cut if the sticks are over 7’ long? This is called a Cut Schedule, and here’s why it’s important.

The longest package UPS and FedEx will ship without oversize fees is 96” (for approximately $200 per package they’ll ship 105”). With packaging, that means the longest stick we can ship UPS or FedEx is 7’. Unfortunately, the standard lengths available in lumber are 8’ – 12’.  That means we often have to cut sticks in length orders.

Given that our max length is 7’, and our sticks are random lengths between 5’ and 12’, we need to know how you would like them cut to best meet your needs. That depends on your specific project. If you know your frame sizes, you can look at the lengths of the legs you’ll need to determine what lengths under 7’ will work for you. Just remember to calculate based on Outside Dimension (OD = ID + 2 x width of face). You can also use this handy cut schedule calculator, which helps you easily see the OD of your frame legs and what lengths are good for your order. It might be tempting to order 7’ and balance, but an 8’ stick will leave you with a 1’ cutoff. We always try to send the longest sticks available at or below 7’. 

Here are some examples of cut schedules. 

Disclaimer: Stick lengths are random. This schedule is intended as a general guide based on typical stick lengths ranging from 8′ to 12′. We cannot guarantee or confirm specific lengths at the time of your order.

What are your options if you don’t want a cut schedule?

  1. Ship via freight. We can ship any length of stick we offer via freight, so cut schedules aren’t necessary. The cost of shipping freight is higher, but makes sense for larger length orders or when you need longer rails
  2. Order chops. Length prices are lower than chop because the customer needs to factor in more footage for cut waste; stick lengths are random with no size guarantee; and it’s not selected for color and grain uniformity. Chops are more expensive by the foot because we eat the cut waste and put in extra work to ensure you get rails that have complementary color and grain within the frame. While buying length can offer a lower price per foot, it’s important to consider all factors to ensure it meets your project’s needs efficiently.

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